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Volkswagen 2.5L Remanufactured Engine
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2005-2011 Volkswagen Jetta, Golf, Beetle, Rabbit 5-Cyl 2.5L Remanufactured Engine

Original price was: 3.699,00 €.Current price is: 3.599,00 €.

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Displacement: 2.5L Inline-5
Block Type: Cast Iron
DOHC 20-Valve

Restore reliable European performance with a premium Volkswagen 2.5L Remanufactured Engine. Built to strictly meet or exceed OEM specifications, this robust 5-cylinder DOHC long block features heavy-duty cast iron construction, precise CNC deck machining, 100% new internal wear components, and rigorous live-run SIM testing.

  • ✔ Valvetrain: DOHC 20-Valve with Aluminum Cylinder Head
  • ✔ Quality Assurance: Hot SIM spun & fully pressurized for compression verification
  • ✔ Vehicle Application: 2005–2011 Volkswagen Jetta, Golf, Beetle & Rabbit (2.5L 5-Cyl)
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Description

Heavy-Duty Volkswagen 2.5L Remanufactured Engine

When replacing a tired or failed powertrain in your modern VW, our Volkswagen 2.5L Remanufactured Engine guarantees factory-fresh performance, eliminated timing chain vulnerabilities, and enduring reliability. Designed for the iconic 2005–2011 Volkswagen 5-cylinder platform (covering the Jetta, Golf, Beetle, and Rabbit), this long block assembly acts as a permanent solution to high-mileage oil consumption and timing failure. Explore our entire catalog of remanufactured engines for premium fleet and retail engine replacement options.

Engine Platform

VW 2.5L Inline-5

Common Codes: BGP, BGQ, CBTA, CBUA

Materials

Cast Iron Block

Aluminum Cylinder Head

Head & Valvetrain

DOHC 20-Valve

Chain Driven Timing System

Shipping Dimensions

Crated Freight

36 x 36 x 36 in.

Why Choose Our Volkswagen 2.5L Remanufactured Engine?

Purchasing a salvage yard VW 5-cylinder risks inheriting stretched timing chains or scorched cylinder walls. Our process rebuilds the block from the ground up, restoring all internal clearances to true 0-mile status. The strict remanufacturing protocol for every Volkswagen 2.5L Remanufactured Engine includes:

1. Deep Chemical Decontamination

All cast iron engine blocks are hot tanked, while aluminum cylinder heads are thermally cleaned. This permanently strips away years of baked-on sludge, oil varnish, and stubborn coolant scale.

2. Magnaflux Magnetic Testing

Cast iron components undergo intensive Magnaflux particle testing. By applying a magnetic field and specialized powder, we detect microscopic metal fissures and stress cracks invisible to the naked eye.

3. Advanced CNC Machining

Block decks and cylinder heads are CNC milled to create a perfectly flat mating surface, guaranteeing maximum head gasket sealing. Cylinders are precision bored and honed to exact OEM cross-hatch specifications.

4. 100% Brand-New Wear Components

Assembled with brand-new premium bearings, pistons, piston rings, lifters, oil pump, engine gaskets, Viton™ valve stem seals, freeze plugs, galley plugs, and an entirely new timing chain system including updated tensioners.

Automated SIM Testing Validation

To eliminate out-of-box failures, every Volkswagen 2.5L Remanufactured Engine completes cold-run SIM rig verification before it leaves our facility:

  • System Pressurization: Both the lubrication circuit and cooling jacket are fully pressurized to check for leaks and confirm proper oil flow to the upper valvetrain.
  • Dynamic Compression Test: The engine crankshaft is spun by an electric motor at high RPM to verify perfectly balanced compression across all 5 cylinders.
  • Timing Verification: Chain articulation and VVT/camshaft alignment are confirmed to ensure smooth operation right from the first key turn.

Vehicle Compatibility Profile

This 5-cylinder 2.5L DOHC long block offers direct drop-in fitment for the following VW chassis and model years:

Year Range Make Model Engine Details
2005 – 2011 Volkswagen Jetta 2.5L 5-Cylinder DOHC
2005 – 2011 Volkswagen Golf 2.5L 5-Cylinder DOHC
2006 – 2011 Volkswagen Rabbit 2.5L 5-Cylinder DOHC
2006 – 2010 Volkswagen Beetle 2.5L 5-Cylinder DOHC

Crucial Break-In Practices

To protect your investment and maintain warranty compliance, observe these guidelines immediately following installation:

  1. Radiator & Cooling Flush: Always flush or replace the radiator to prevent old debris or scale from entering the newly machined block passages.
  2. Pre-Lube System: Utilize a high-quality break-in oil and prime the oil pump by cranking the engine without ignition/fuel before the first startup.
  3. 500-Mile Procedure: Avoid synthetic oil, prolonged idling, or aggressive acceleration during the first 500 miles to allow proper seating of the piston rings.

Technical Attributes Overview

OEM Manufacturer Volkswagen / VAG Group
Common Engine Codes BGP, BGQ, CBTA, CBUA
Engine Type & Cylinders 2.5L Inline-5 (5-Cylinder)
Valvetrain Dual Overhead Cam (DOHC) 20-Valve
Block & Head Material Cast Iron Block / Aluminum Head
Fuel Type Gasoline
Shipping Dimensions 36″ x 36″ x 36″

California Proposition 65 Notice: WARNING: This product can expose you to chemicals including chromium (hexavalent compounds), which are known to the State of California to cause cancer, birth defects, or other reproductive harm. For more details, visit www.P65Warnings.ca.gov.

Industry-Leading Engine Warranties

Every engine features an exclusive warranty of up to 7 years / 1-million-miles, upgradable to Pure Care™ no-fault protection. For wholesale ordering, core return procedures, or shipping logistics regarding the Volkswagen 2.5L Remanufactured Engine, contact us directly via the Mechrontech support portal.